Tailored Automation Solutions & Custom Product Design for Saudi Industries
At Scientific Gate, we specialize in delivering custom product design and project development services for industrial and commercial clients across Saudi Arabia. Whether you’re in manufacturing, automation, oil & gas, or any other sector, we turn your unique ideas into functional, cost-effective, and production-ready solutions.
With over 20 years of experience in industrial innovation and engineering, Scientific Gate understands that every business has its own set of technical and operational needs. That’s why we offer end-to-end custom product development, from concept to design, prototyping to final delivery—ensuring each product is tailored to your exact specifications.
End-to-End Custom Automation Project Development
Our custom engineering services cater to unique industrial needs with:
1. Custom PLC System Design
- Application-Specific Controllers: Designed for harsh environments (high heat, dust, corrosive atmospheres)
- Legacy System Modernization: Retrofitting outdated controls with scalable, IoT-ready architectures
- Brand-Agnostic Solutions: Integrating Siemens, Allen-Bradley, or Mitsubishi hardware per client preference
2. Specialized Machine Design
- Built-to-Order Industrial Machines: Conveyors, packaging systems, test benches
- Safety-Critical Systems: SIL-3 certified designs for oil/gas applications
- Energy-Efficient Solutions: Solar-powered controllers, low-power IoT nodes
3. IoT & Smart Factory Integration
- Wireless Sensor Networks: Real-time monitoring of vibration, temperature, flow
- Predictive Maintenance Systems: AI-driven failure forecasting
- Dashboards & Analytics: Custom SCADA interfaces for Saudi Aramco/NWC standards
Industries Served:
✔ Oil & Gas (Aramco, SABIC, PETRO-RABIGH)
✔ Water & Utilities (SWCC, NWC)
✔ Food Processing (MODON-certified facilities)
✔ Mining (Ma’aden operations)
Whether you’re looking to build a new automated system from the ground up with bespoke components or require significant modifications to an existing infrastructure, our team has the expertise to manage the entire project lifecycle. We ensure clear communication, meticulous planning, and efficient execution to bring your unique automation vision to reality, no matter your location in Saudi Arabia.
Our Custom Product Design Process in Saudi Arabia
A 6-stage methodology ensures compliance with Saudi regulations (SASO, IECEx):
- Requirement Analysis
- Onsite consultations across KSA (Riyadh, Jubail, Jeddah)
- Process mapping with client teams
- Conceptual Design
- 3D modeling & simulation (AutoCAD, SolidWorks)
- Material selection for desert conditions
- Prototyping
- In-house lab testing (vibration, thermal, IP ratings)
- Client feedback integration
- Regulatory Approval
- Local certification support (SASO, CITC for wireless)
- Hazardous area compliance (IECEx, ATEX)
- Pilot Deployment
- Onsite installation with Saudi technicians
- Operator training in Arabic/English
- Lifecycle Support
- Remote monitoring via Jeddah/Riyadh NOC
- Annual maintenance contracts
Our Custom Product Design Services Include
Electronics Product Development
We design and develop customized electronic systems, PCBs, control modules, and embedded solutions suited to your specific requirements.
Mechanical Design & Enclosure Fabrication
Our engineering team creates durable, precision-built mechanical enclosures and custom housings that align with your operational environment and branding.
Automation System Design
We design fully integrated automation solutions including PLC/HMI panels, control systems, and communication protocols tailored for your plant or process.
Prototype to Mass Production
From one-off prototypes to small- or large-scale manufacturing, we assist with product testing, verification, and batch production to support your growth.
Reverse Engineering
Need to recreate or improve an outdated or unavailable part? We reverse engineer and redesign legacy systems to modern standards.
Customization Capabilities & Technologies
Hardware Customization
- Enclosures:
- Stainless steel (for coastal plants like Jubail)
- Explosion-proof (Zone 1/2 for oil facilities)
- I/O Configurations:
- High-density analog modules (0-10V, 4-20mA)
- Intrinsically safe circuits
Software Customization
- Brand-Specific Logic:
- Siemens TIA Portal custom function blocks
- Rockwell Studio 5000 Add-On Instructions
- Proprietary Algorithms:
- Adaptive PID for refinery processes
- Machine vision integration (Omron, Cognex)
Regional Adaptations
- Desert-Proofing:
- Sand filtration for cooling systems
- UV-resistant HMI screens
- Localization:
- Arabic-language HMIs
- Ramadan production scheduling modules
Case Studies: Custom Solutions in KSA
1. Custom SCADA for Riyadh Water Treatment Plant
- Challenge: Legacy system unable to handle new NWC standards
- Solution: Designed modular SCADA with:
- Arabic/English bilingual interface
- Mobile alerts for plant managers
- Result: 30% faster incident response
2. IoT-Enabled Vibration Monitoring – Eastern Province
- Challenge: Premature bearing failures in gas compressors
- Solution: Custom wireless sensors with:
- Solar-powered LoRaWAN nodes
- Predictive analytics dashboard
- Result: 75% reduction in unplanned downtime
3. Automated Date Sorting Machine – Madinah
- Challenge: Labor-intensive manual sorting
- Solution: Custom PLC-vision system with:
- Weight/size/color grading
- MODON-compliant safety guards
- Result: 12,000 kg/hr throughput
Why Partner with ScientificGate for Custom Projects?
✅ Saudi-Focused Expertise
- 10+ years executing custom projects in KSA
- Dedicated team in Dhahran/Riyadh Industrial City
✅ Speed to Market
- 30% faster prototyping with in-house
- Local supply chain for enclosures/cabling
✅ Compliance Assurance
- SASO certification support
- IEC 61131-3 programming standards
✅ Post-Deployment Support
Spare parts stocked in Riyadh
Call to Action:
Need a Custom Automation Solution?
📞 +966 504406083
📧 info@scientificgate.com